Coating Solutions for Chemical & Fertiliser Industry
The chemical and fertiliser industry relies on heavy-duty equipment that must withstand extreme conditions. However, constant exposure to harsh chemicals, moisture, and high temperatures can lead to:
- Corrosion: Chemicals and moisture corrode metal surfaces, leading to premature failure.
- Wear: High-performance environments accelerate wear and tear due to constant friction.
- Damage from Harsh Chemicals & High Temperatures: Extreme conditions reduce equipment lifespan and efficiency.
Metatech’s advanced coating solutions are designed to combat these challenges, ensuring long-term equipment protection.
Metatech's Advanced Coating Solutions
Metatech specializes in coating technologies tailored for industries like chemical manufacturing, fertiliser production, and other high-demand sectors. Our solutions provide superior protection and extended lifespan for critical assets.
1. Structural Steel Coating
Structural steel is vulnerable to chemical corrosion, high temperatures, and moisture. Our coatings offer:
- Protection against chemical corrosion, flue gases, and environmental factors.
- 3-4 times longer lifespan compared to conventional painting systems.
2. Chimney Coating
Chimneys are exposed to extreme conditions due to flue gases and high operational temperatures. Our high-temperature-resistant coatings ensure:
- Improved durability, even in harsh industrial environments.
- Long-term corrosion and wear protection.
3. Chemical Storage Tank Coating
Storage tanks holding hazardous chemicals are prone to internal corrosion. Our SS316L coating provides:
- Enhanced protection against chemical corrosion.
- Prevention of tank wall thinning, ensuring structural integrity.
4. Boiler Tube Coating
Boiler tubes operate under extreme heat and pressure, causing erosion and damage. Our coating solutions include:
Twin Wire Arc Spray
- Adhesion strength of up to 5000 psi.
- Low porosity (<8%) and hardness (55–60 HRC).
HVOF Spray
- Superior adhesion of up to 10,000 psi.
- Extremely low porosity (<1%) and hardness (65–70 HRC).
Both coatings help reduce shutdowns, improve tube lifespan, and ensure uniform, crack-free surfaces.
5. Bearing Journal Reclamation
Instead of expensive replacements, we offer a reclamation process that:
- Restores worn-out bearing journals to their original size.
- Uses low-temperature processes to preserve base metal integrity.
6. Ceramic & Tungsten Carbide Coatings
For industries requiring extreme wear resistance, such as paper, steel, textiles, and power, we offer:
- Superior hardness and durability.
- High resistance to chemicals and mechanical wear.
7. Component Manufacturing & Coating
We manufacture and coat custom components, such as:
- Sleeves
- Pump shafts
- Other precision-engineered parts
Our coatings are tailored to meet specific industrial needs.
Why Choose Metatech?
Metatech has earned the trust of leading chemical and fertiliser companies, including:
- Reliance
- UPL
- Deepak Nitrite
- Indian Oil
- Shell
Our expertise in industrial coatings makes us the perfect partner for safeguarding your assets.
Conclusion
The chemical and fertiliser industry faces significant challenges due to corrosion, wear, and chemical damage. However, with Metatech’s advanced coating solutions, you can:
- Protect your equipment.
- Improve operational efficiency.
- Extend the lifespan of critical assets.
Whether it's structural steel, chemical storage tanks, or boiler tubes, our custom coatings are designed to meet the toughest industry requirements.
Get in Touch
Contact us today at www.thermalsprayworld.com to learn more about our coatings and how they can benefit your business.
For more updates and industry insights, follow our founder, Bhavik Patel, on LinkedIn.