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Introduction

Thermal Spray is a process in which metallic or non metallic surfacing material are divided and deposited in a molten / semi molten state on an affected component. This material may be in the form of powder,rod,cord or wire

These processes can be categorized into two basic groups:

Combustion Spray :

Flame wire / rod / powder and high velocity oxyfuel

Wire arc or arc Spray :

Air
The process is categorized or differentiated regarding the nature of the component to be Sprayed and accordingly the type of material is the process.

Different types of problems where this process is applicable are

  • Corrosion
  • Wear / tear of a component
  • Erosion etc.

This material is sprayed with high velocity to form a coating, Thermal Spray is a cold process and hence it benefits the material without destroying its properties.

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